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Tetra Pak Alfast

Control Panel Upgrade

Is your main concern in obsolete electrical hardware/software? We are ready to provide you with a completely new control panel with the latest in automation technology.
Pre manufactured and pre tested to minimize down time.

Our control panel will work with your current processing module. If your instruments are obsolete, you will have
the option to upgrade to the latest from E+H and IFM
with IO-Link

No mater what version you have of the Tetra Pak Alfast, standardizer, we have a control panel ready to be
delivered. 

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Application

We will provide you with a completely new module prepared for the latest in automation technology. Is your main concern in obsolete electrical hardware/software? We can focus on an upgrade instead! Are you running cold milk separation and have trouble with butter churning in the separator? We can provide you with an effective fully automated solution minimizing down time and manual labor! Do you have issues concerning low accuracy and/or repeatability of your current setup? We can provide you with a customized solution.

 

The Easy MFS is developed using both PLC platforms, Rockwell and Siemens to match your plant automation architecture. We cater to your needs.

 

Are you ready to Make it Easier?

Need An Upgrade?

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How It Works

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Milk Fat Standardization provides an additional tool to ensure product integrity while simultaneously reducing equipment.

Quick and easy self-cleaning

valves minimize the chance

for operator error and

improve the overall

production quality.

Our advanced controls

monitor the cream and when

a deviation is detected the

equipment automatically

clears the blockage without

the need for intervention.

A separator divides the whole milk into the cream and the skim milk before the standardization unit. The standardization unit controls the amount of cream that is re-mixed back into the product to give the desired  fat content needed for your standardizations. By utilizing the latest in mass flow meter technology the temperature and fat concentration variations are read continuously. The cream content is then adjusted to these variations to produce the desired fat content.

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Upgraded and improved to perform with ease in Industry 4.0, complete with remote support

using  Ethernet I/P or PROFINET.

Custom catered interface keeping the user in mind providing quick adaptability and a streamlined transition.

Improved control of cream fat content that reduce re-work  and increases line efficency.

Modular control components which can quickly integrate into existing elements within

your factory.

Advantages

Adwantages 2

Features

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Stainless Steel Control Panel - The control panel is the nerve center of all the vital process operations handled on our Easy products. Our panels are entirely engineered, designed, and assembled in house and are built to meet or exceed the (UL) standard. Based on our customer's preference our panels can work with a Siemens or Rockwell platform.

Mass-Flow and Flow Transmitter - We have selected the best mass flow meter on the market to ensure that your process achieves the highest levels of accuracy and minimal downtime on production and product waste.

Feautures 2

Remote Operation - With the latest technology onboard our offering, remote operation improves on productivity and flexibility of operations within the plant. It also enables visualizations on various operational.

Digital Display Pressure Transmitters - Digital display pressure transmitters that give you the flexibility of observing pressure data readings from the live process right on site

or remotely.

Technical Documentation - Our formulated set of technical documents will guide you throughout the equipment lifecycle. Be it operation, troubleshooting or maintenance these documents will take you through the easy way of viewing and understanding the technicalities.

Pre-Assembled - Our equipment is designed and manufactured with a fully integrated system accompanied with a factory acceptance test and can be quickly fitted

to your existing factory.

3A Version Hygienic Design - The design is fully compliant with the 3A sanitary standards which re-assures our commitment that our equipment is fit for manufacturing food under the best available sanitary conditions.

Large Touchscreen - Our innovative Human Machine Interface is displayed on a large 17 inch touchscreen mounted on the control panel.

Specifications

Specification 2

PROCESSING PARAMETERS

                                                                      (°C/°F)

Cold Milk                                          6-12 / 43-54

Hot Milk                                     45-65 / 113-149

CONSUMPTION DATA

Current (A)                                                            7

Voltage (V)                                                        120

1 Phase (Hz)                                                        60

Instrument Air, (kPA / NI/min)               600/200

DIMENSION

Frame Size                                                  (mm/in)

Height                                                    2,390 / 94

Width                                                     1,030 / 41

Length                                                    1,550 / 61

Net Weight (kg/lb)                                419 / 924

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CAPACITY

Flow rates (l/h)                                              (gpm)

5,000 - 20,000                                             22-88

20,000 - 40,000                                        88-176

40,000 - 75,000                                      176-330

Product Type                                                 Fat %

Whole Milk                                               2.5 - 6.0

Standardized Milk                                    0.5 - 5.0

Standardized Cream                                  20 - 65

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