EASY STERILE TANK
Sterile Buffering Made Easy
Designed with a purpose, our Easy Sterile Tank streamlines your process by acting as a buffer tank before the filling machine. As needed the tank will feed the filling machines with efficiency to facilitate your product to its destination.
Application
Do you find your production interrupted by problems in the filling machine? Is your current sterile tank inoperable due to outdated technology? Need a larger tank due to increased production? We will provide you with an entirely new sterile tank retrofitted with the latest automation technology, Increasing your production efficiency.
The solution we deliver is customized to your factory and specific to your needs. Complete with preassembly and factory acceptance test.
Upgrading has never been easier.
Are you ready to Make it Easier?
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How It Works
The Easy Sterile Tank acts as a buffer that provides continuous operation of a thermal process unit when the flow rate downstream of the unit changes.
The Easy Sterile Tank also acts as a storage tank, keeping the product safe, while the filling machine is not in operation.
Cleaning of the Easy Sterile Tank is can be accomplished by using a dedicated Easy Clean in Place System.
The Easy Sterile Tank is sterilized with culinary steam and is gradually cooled to operating temperature by introducing water or glycol in the cooling jacket. During production the sterile air system maintains the tank pressure to ensure a sterile environment for the product in the tank.
By eliminating the product re-circulation loop, the Easy Sterile Tank improves product quality and production efficiency, allowing the best utilization of the equipment upstream from the filling machine.
Advantages
An innovative design that
optimizes cleanability of the unit.
Full pressure control of the tank and the supply line which allows for greater
performance of the filling machine.
As-i or IO-Link network-controlled valves with responsive and secure feedback to protect product integrity.
Local or remote HMI that displays all process parameters which can be integrated into Qualitysystems or MES.
The Easy Sterile Tank is fully automated, requiring minimal interaction to ensure productivity.
Features
Stainless Steel Control Panel - The control panel is the nerve center of all the vital process operations handled on our Easy products. Our panels are entirely engineered, designed, and assembled in house and are built to meet or exceed the (UL) standard. Based on our customer's preference our panels can work with a Siemens or Rockwell platform.
Large Touchscreen - Our innovative Human Machine Interface is displayed on a large 17 inch touchscreen mounted on the control panel.
Pre-Assembled - Our equipment is designed and manufactured with a fully integrated system accompanied with a factory acceptance test and can be quickly fitted to your existing factory.
Digital Display Pressure Transmitters - Digital display pressure transmitters that give you the flexibility of observing pressure data readings from the live process right on site
or remotely.
Remote Operation - With the latest technology onboard our offering, remote operation improves on productivity and flexibility of operations within the plant. It also enables visualizations on various operational.
3A Version Hygienic Design - The design is fully compliant with the 3A sanitary standards which re-assures our commitment that our equipment is fit for manufacturing food under the best available sanitary conditions.
Technical Documentation - Our formulated set of technical documents will guide you throughout the equipment lifecycle. Be it operation, troubleshooting or maintenance these documents will take you through the easy way of viewing and understanding the technicalities.
Specifications
SUPPLY MEDIA
Sanitary Air 6 / 87
Sanitary Air Quaity < 10 Microns, Oil Free
Instrument Air (barg / psig) 6 / 87
Steam (barg / psig) 1 / 15, 2.7 / 39
Water* 3 / 45
Glycol 3 / 45
*Meets the WHO guidelines or the European drinking water directive
PROCESS PARAMETERS
(°C/°F)
Ambient Product 25 / 77
Chilled Product 4-8 / 39-46
CONSUMPTION DATA
Current (A) 15
Voltage (V) 480
AC 3 Phases (Hz) 60
Instrument Air (barg / psig) 6 / 90
Steam (barg / psig) 2.7 / 39
DIMENSION
Frame Size (mm/in)
Height 2,390 / 94
Width 1,030 / 41
Length 1,550 / 61
Net Weight (kg/lb) 1,247 / 2,750
Sizing Data
Filling Capacity (gpm / I/h)
17-44 / 4,000-10,000
26-66 / 6,000-15,000
40-97 / 9,000-22,000
Valve Cluster Size (in/mm)
2 / 51
2.5 / 63
3 / 76
Tank Body Size (gal /l)
x
x
x
x
x
x
x
x
x
x
x
2,000 / 8,000
3,000 / 12,000
4,000 / 16,000
6,000 / 20,000
8,000 / 30,000
10,000 / 38,000
12,000 / 45,000